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Dedicated website for Tatebayashi Interchange Warehouse

Introduction of Tatebayashi Interchange Warehouse of Kanto Sales Office

Tatebayashi Interchange Warehouse

MOVIE

(110 Years History/service introduction, etc.)

 

 The Sakata Group started operations at the Tatebayashi Interchange Warehouse of Kanto Sales Office on February 13, 2023, as part of the 110th anniversary commemorative project.
 We introduce the 110 years of our group’s history, our state-of-the-art Tatebayashi Interchange Warehouse of Kanto Sales Office, and “Raku-raku soko” –The new logistics collaboration- (video).


 As part of the commemorative project for the 110th anniversary of the founding of our company and group, which is scheduled to be celebrated in April 2024, construction of the new Tatebayashi Interchange Warehouse of Kanto Sales Office was completed at the end of January 2023, and we started operations on February 13, 2023.
 Located approximately 7 km (14 minutes by car) from the Tatebayashi Interchange on the Tohoku Expressway and approximately 70 km (60 minutes by car) from Tokyo, it is situated in the Kanto metropolitan area and the Tatebayashi metropolitan area, making it an excellent location for providing stable distribution services.

 The warehouse is equipped with an air-conditioned distribution processing area – which can also be used as a manufacturing site in accordance with the Pharmaceutical Affairs Law – and shipping boxes that have been picked, inspected, and packed in pieces at the distribution processing area on each floor are automatically unloaded.
 By installing material handling equipment for sorting by shipping company, we aim to create a distribution center that is worker-friendly for everyone who gathers there, including customers, related parties, and our company’s employees.

Tatebayashi Interchange Warehouse Introduction and Menu

 Facility Overview

Name Sakata Warehouse, Inc. Tatebayashi Interchange Warehouse of Kanto Sales Office
Location 6293-35, Izumino, Itakura-machi, Gumma Pref., 374-0113
Structure Steel structure, sandwich panel / ALC board
Site Area About 4,100 tsubo(13,585 m²)
Total floor area Approximately 5,330 tsubo (Total building floor area: 17,587 m2)
Warehouse building: Steel-framed, 4-story, 16,600 m2
Hazardous materials warehouse building: Steel-framed, one-story, 380 m2
Office building: 4-story, steel-framed, 607m2
Ceiling height Effective height of 6.5 m to 7.8 m or more (case storage area)
Floor load 1.5 tons (0.8 tons in the distribution processing area only) /m²
Facility Two elevators, vertical conveyors, automatic sorting transfer line, truck reservation reception system, temperature-controlled storage (20℃/in case storage area),air conditioning (distribution processing area), solar power generation system, emergency power supply, wireless LAN in all buildings
Acquisition and permission, etc. Cosmetics, quasi-drugs manufacturing license (packing, labeling, storage)
Certified by local government as “Local economy leading business plan”.
Completion January 31, 2023

 Features

“Disaster-resistant” logistics facility

  • In the lowest earthquake risk area in Kanto region, far from an active fault, and no risk of tsunami.
  • The warehouse is equipped with an emergency power supply system to maintain information management and cargo handling equipment functions in the event of a power failure.

“Environmentally and people-friendly” logistics facility

  • It is a facility with functions suitable for promoting “Raku-raku soko-The new combination logistics-”

     

  • We have installed LED lighting in all buildings, and are striving to save energy by monitoring building energy consumption and analyzing operating conditions through a central management control panel (introduction of a solar power generation system).
  • We also promote waste reduction, waste segregation, and recycling.

Logistics facilities that “create added value”

  • In addition to measures such as dustproof, insectproof, and birdproof in the warehouse, we will also introduce mechanical security and monitor cameras to thoroughly manage hygiene and security.
  • The air-conditioned distribution processing plant also provides piece picking of cosmetics, pharmaceuticals, electronic parts, etc., EC logistics, manufacturing operations of the Pharmaceutical Affairs Law, and fulfillment services such as inspection, repair, and BTO.
  • Cosmetics containing hazardous materials will be stored in a hazardous materials warehouse in a separate building that complies with the Fire Service Act.
  • We are approved by Gunma Prefecture for the ” Local economy leading business plan” based on the Regional Future Investment Promotion Act.

 Facility Information

*Click on the image to see a larger version.

  • Case storage area
    ・The effective height under the beam of the case storage is 6.5m to 7.8m. By installing a industrial rack, it is possible to safely store the product at its height.
    ・The floor is dustproof and uses a battery-powered forklift.
    ・Wireless LAN is installed not only in the case storage area but also in the entire building.
    ・There is also a constant temperature storage that can control inventory at about 20 degrees throughout the year.
  • Distribution processing area
    ・The ceiling height of the distribution processing area/medicinal manufacturing area (1-4 F) is approximately 2.8 m and air-conditioned, making it as spacious as an office with low ceilings.
    ・This is a windowless design to prevent deterioration of products due to sunlight.
    ・Equipped with a 200V power supply, it is easy to introduce various material handling equipment and manufacturing equipment.
  • Hazardous goods warehouse
    ・This is a dangerous goods warehouse (in a separate building / one-story house) that complies with relevant laws and regulations such as the Fire Service Law.
    ・Ideal for storing cosmetics (hair sprays, perfumes, nails, etc.) containing Class 4 dangerous substances.
    ・Equipped with lightning protection equipment, safety is considered.
    ・It has an explosion-proof structure and is equipped with ABC fire extinguishers and foam fire extinguishers.

 Floor Introduction

Case storage, 1st floor
This is a high-floor warehouse that excels in dustproofing and insectproofing, and can suppress flood damage and the intrusion of sand and dust (also equipped with a dock leveler).
Case storage room, 3rd floor
It has a windowless design to prevent product deterioration due to sunlight and is equipped with a constant temperature storage that can manage inventory at about 20 degrees.
Distribution processing area, 1st to 4th floor
The warehouse is as bright, clean and air-conditioned as the office, realizing the quality maintenance of the products it handles and a comfortable working environment.
Hazardous materials warehouse
By installing a dangerous goods warehouse in a separate building on the same premises, it is possible to safely and efficiently store cosmetics, etc., containing dangerous substances.
Office building, 1st floor
Various information monitors are installed on the wall of the office, and a dedicated cargo reception is also provided.
Office building, 2nd floor
We have a meeting space for communication between the company and outside.
Office building, 3rd floor
We have set up a spare office in consideration of business expansion and response in the event of a disaster.
Office building, 4th floor
Clean toilets, changing rooms, rest rooms, etc. are provided to make the environment friendly to workers.

 Equipment and service introduction

Sorting transfer line
The distribution processing areas on each floor transport the shipping boxes that have been piece-picked, inspected, and packed, and automatically sort them by shipping company using the tag BC.
Truck reservation reception system
We will ask truck drivers to register at “LINE” and notify them of their turn to eliminate waiting time in the warehouse.

 Initiatives

Informatization / mechanization

To achieve the so-called “Work Style Reform”, we will introduce material handling equipment and information systems that contribute to reducing the workload, improving the work environment, and improving work quality.

5S activities

We practice 5S of Sorting, Setting-in-Order, Shining, Standardizing, and Sustaining the Discipline. We decide place to put thing to use in warehouse and do not put unnecessary thing, and everybody strives to maintain a clean environment by regular cleaning.

Refresh space

Time and space to refresh is also important for those working in the warehouse. There is also a rest room with BGM and WiFi facilities, and an outdoor space with consideration for planting.

 Access

Surrounding map

Transportation

[How to come by car]: About 14 minutes (Approx.7 km) from Tatebayashi IC on Tohoku Expressway
[How to come by train]: About 1 hour and 30 minutes from JR Tokyo Station to Itakura Toyo Daigaku-mae Station on the Tobu Nikko Line. 4 minutes by car from Itakura Toyo Daigaku-mae Station (Approx. 2 km).

Sakata Warehouse's industry-specific solutions, fulfillment services, etc.

Interested in Sakata Warehouse's Logistics Services? Feel free to contact us.
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Interested in Sakata Warehouse's Logistics Services? Feel free to contact us.
Click here !