Manufacturing Services

Through Fulfillment.Manufacturing Services,
we promote total quality, efficiency, and cost reduction
integrated with 3PL, including inspection, repair, and PMD Act compliance.

At the Sakata Group, we support customers in industries such as cosmetics, electrical/industrial/medical equipment, pharmaceuticals, and toiletries. Through our manufacturing services, we promote quality management, operational efficiency, and cost reduction integrated with 3PL services including inspection, repair, and BTO. Leveraging our logistics expertise, we provide manufacturing services compliant with the PMD Act for quasi-drugs, cosmetics, and medical devices.

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PMD Act Compliant Manufacturing Services
Manufacturing for Electrical Components

Fulfillment.Manufacturing Service Concept

To realize SWGs, the Sakata Group provides high-quality Fulfillment.Manufacturing services beneficial for all three parties based on the following three concepts.

PMD Act Compliant Manufacturing Services

PMD Act Manufacturing: Cosmetics and Quasi-drugs

At warehouses with manufacturing licenses for cosmetics and quasi-drugs (packaging, labeling, and storage), we provide one-stop support from receipt to value-added processing for the domestic market and final shipment.

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Amended Pharmaceutical Affairs Act Warehouses

Kansai Area

N. Osaka Office.Minoh Warehouse (Minoh, Osaka)

  • Cosmetics Manufacturing License (27CZ200768)
  • Medical Device Manufacturing License (27BZ200569)
  • Quasi-drug Manufacturing License (27DZ200327)
N. Osaka Office.Kadoma Warehouse (Kadoma, Osaka)

  • Cosmetics Manufacturing License (27CZ290030)
  • Quasi-drug Manufacturing License (27DZ290022)
Izumiotsu Office (Izumiotsu, Osaka)

  • Cosmetics Manufacturing License (27CZ200833)
  • Quasi-drug Manufacturing License (27DZ200359)

Tokyo Metropolitan Area

Ichikawa Office (Ichikawa, Chiba)

  • Cosmetics Manufacturing License (12CZ200085)
  • Quasi-drug Manufacturing License (12DZ200038)

North Kanto Area

Kanto Office.Tatebayashi Warehouse (Itakura, Gunma)

  • Cosmetics Manufacturing License (10CZ200126)
  • Quasi-drug Manufacturing License (10DZ200080)

Chubu/Hokuriku Area

Chubu Office.Fukui Warehouse (Fukui, Fukui)

  • Cosmetics Manufacturing License (18CZ200011)
  • Quasi-drug Manufacturing License (18DZ200002)
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Contract Flow for Pharmaceutical Manufacturing

(1) Contract Flow (Regulatory Application)

*Click image to enlarge.

(2) Contract Flow (Business Outsourcing)

*Click image to enlarge.
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Electrical Components Manufacturing Services

Manufacturing Service Overview

Inspection

  • We check finished goods for appearance and operational issues upon warehouse receipt.
  • Using this with our 3PL services reduces transport costs between inspection labs and warehouses.
  • We have a track record in appearance, disassembly, insulation resistance, and operation tests for industrial machinery.

Repair

  • We perform repairs on faulty products per customer request.
  • By leveraging 3PL advantages, we handle the entire process from returned product receipt to repair and return shipment.

BTO (Build To Order)

  • We check finished goods for appearance and operational issues upon warehouse receipt.
  • Using this with our 3PL services reduces transport costs between inspection labs and warehouses.
  • We have a track record in appearance, disassembly, insulation resistance, and operation tests for industrial machinery.
Integrated logistics services reduce worker standby costs and your operational burden.
Flexible response is available for sudden volume increases or emergencies.
We provide proposals for operational improvements and new business ventures.
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Operation Examples for Manufacturing and BTO

The following are operation examples (challenges and solutions) for integrated manufacturing components (Build To Order).

Challenges
  1. Product ID management was difficult due to the massive variety of finished goods.
  2. Traceability was poor as part delivery data and finished goods shipping data were not linked.
Solutions
  1. The product ID was set as the “Order Number,” effectively removing management limits.
  2. Finished goods shipping labels are created using the barcode on processing instructions. This eliminated manual matching work and significantly reduced processing time.
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Features of Fulfillment.Manufacturing Services

The following are features of Sakata Warehouse Fulfillment.Manufacturing services for customers in the electrical and industrial machinery industries.

Outsourced Inspection and Quality Management

By setting up inspection rooms within the warehouse and conducting appearance and operation tests via lot sampling, we reduce move costs and improve efficiency via integrated warehouse and lab management.

Repair and Remanufacturing of Returned Products

By inspecting and repairing returned products for remanufacturing, we improve the efficiency of return operations for manufacturers, reduce costs, and ensure product quality.

BTO (Build To Order) and Set Assembly

By assembling multiple parts, conducting operation tests, and performing set assembly per customer request, we ensure product quality and improve customer service for end users.

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